1. Design

We meet with the customer to decide what kind of fishing rod or pipe will be made, then create a design blueprint.

Prepreg (material) preserved in refrigerator/freezer.

2. Pattern Cutting

1. カウンセリング

Cut to the design blueprint by hand or by using a cutting machine.

もっと見る

Pattern Cutting.

もっと見る

3. キッズスペース完備

Cut to the design blueprint by hand.

もっと見る

4. 徹底した衛生管理

Cut to angle (bonded together, increasing torsion).

もっと見る

Pre-Cut Patterns (1)

もっと見る

Pre-Cut Patterns (2)

もっと見る

3. Release Agent Applied to Mandrel

1. カウンセリング

The decored mandrel (metal mold) is coated with a release agent.

もっと見る

4. Adhesive Applied to Mandrel

1. カウンセリング

Already coated with a release agent, an adhesive is then applied to the mandrel (metal mold).

もっと見る

5. Adding Iron

1. カウンセリング

The mandrel, which is already coated with an adhesive, is heated and pressurized, and a cutting pattern and sub-pattern is then applied.

もっと見る

6. Rolling

The iron-coated pattern is set onto the rolling table, where it is then rotated at high pressure.

Glass is wrapped on the back. In front, carbon cloth is then wrapped around the exterior.

7. Taping

PP (polypropylene) tape is layered over the pattern-wrapped mandrel, and pressure is applied.

Appearance of wrapped tape.

8. Firing

The tape-wrapped item is hung in the kiln. Heat is applied, hardening the resin.

9. Decoring

Hardened pipe is removed from the mandrel.

Separated mandrel and pipe.

10. Tape Stripping

Removing wrapped tape.

Appearance of stripped tape.

11. Cutting

1. カウンセリング

Pipe can be cut at both ends.

もっと見る

12. Polishing

1. カウンセリング

The pipe is put into the grinding/polishing machine and rotated. The surface is polished with a rotating buffing material.

もっと見る

13. Centerless Alignment

The centerless grinding machine (outside diameter grinding machine depending on the grindstone) grinds the material (pipe diameter and rod joint parts, etc.) down to the necessary precise dimensions.

Our centerless grind processing supports diameters up to Φ150 mm

14. Painting

1. カウンセリング

Painting to the specified color.

もっと見る

パターン裁断

The coat is typically applied by brush, but other types of coating methods (such as sprayers) are used occasionally as well.

もっと見る

3. キッズスペース完備

Painted pipe.

もっと見る

15. Screen Printing

Logo mark placed on pipe and rod.

Logo mark printed.

16. Assembly & Completion

1. カウンセリング

Assembly of parts required for rod blanks completed.

もっと見る

パターン裁断

もっと見る

3. キッズスペース完備

もっと見る